1. Overview

Robot Cables are specially engineered to meet the demanding requirements of modern industrial automation systems. Designed for continuous motion, repetitive bending, twisting, and high-speed operations, these cables provide stable electrical and signal transmission under extreme mechanical stress.

Our Flexible Robotic Cables ensure long service life, reliable performance, and maximum productivity in robot arms, assembly lines, CNC machinery, packaging systems, and automated production cells.

With years of manufacturing expertise and advanced quality control, our robot cables comply with international safety, performance, and environmental standards, offering the ideal solution for customers seeking durability and efficiency in harsh industrial environments.

2. Key Features and Advantages

• Exceptional Flexibility: Withstand millions of bending and torsional cycles without damage.

• Superior Shielding: Minimize signal interference for accurate data and power transmission.

• Heat and Oil Resistance: Perform reliably in high-temperature or oil-exposed conditions.

• High Tensile Strength: Reinforced structure prevents wire breakage and sheath tearing.

• Chemical and Abrasion Resistance: Durable jacket materials extend operational life.

• Easy Installation: Lightweight, easy-to-strip outer sheath and small bending radius.

• RoHS & REACH Compliance: Environmentally friendly, halogen-free insulation available.

3. Typical Applications

• Industrial Robots and Cobots

• CNC Machine Tools

• Automated Assembly and Packaging Equipment

• Logistics and Warehouse Automation Systems

• 3D Printers and Motion Control Devices

• Servo Motor and Sensor Connections

4. Product Parameter Table

5. Technical Construction

Each robot cable is designed with precision-engineered layers for strength and reliability:

1. Fine-Stranded Copper Conductors – Ensure excellent flexibility and electrical performance.

2. Inner Insulation Layer – Provides thermal stability and insulation integrity.

3. Shielding Layer – Braided copper or aluminum foil for superior EMI protection.

4. Filler and Separator Layer – Maintain roundness and mechanical stability.

5. Outer Jacket – Abrasion-resistant PUR or TPE for protection against wear, oil, and chemicals.

6. Transport and Handling Requirements

Proper transportation and handling are essential to maintain the cable’s performance and longevity.

6.1 Packing and Shipping Methods

• Standard Packaging: Coiled on wooden or plastic reels, sealed with moisture-proof film.

• Labeling: Each reel includes clear identification with model, batch number, and length.

• Protection: External carton or wooden case to prevent mechanical damage during transit.

• Custom Options: Available for bulk shipments or OEM branding.

6.2 Transportation Requirements

6.3 Handling Notes

• Do not drop cable reels or roll them on uneven surfaces.

• Always unwind cable vertically from the reel to avoid twisting.

• Inspect the outer sheath before installation to ensure no visible damage.

7. Environmental and Safety Standards

Our Robot Cables comply with global environmental protection and safety regulations. We are committed to sustainability and responsible manufacturing.

7.1 Compliance Standards

7.2 Sustainability Commitment

• Environmentally friendly materials and energy-efficient production processes.

• Recyclable packaging and waste reduction in manufacturing.

• Continuous improvement in product lifespan to reduce replacement frequency.

8. Accessories and Complementary Components

To enhance installation efficiency and ensure optimal cable performance, a range of compatible accessories is available.

8.1 Cable Connectors

8.2 Cable Chains and Conduits

• Designed for high-flex applications.

• Protect cables from mechanical wear and external impact.

• Available in various sizes for easy integration with robotic systems.

8.3 Mounting Accessories

• Cable clamps, grommets, and strain relief fittings.

• Prevent stress concentration and improve safety during motion.

9. Quality Assurance and Testing

All robot cables undergo strict quality control procedures, including:

• Bending and Flex Life Testing

• Tensile Strength and Elongation Testing

• Abrasion and Oil Resistance Evaluation

• Electrical Conductivity and Insulation Resistance Measurement

• Thermal Aging and Flame Retardant Testing

Every cable reel is tested for continuity, insulation integrity, and dimensional accuracy before shipment.

10. Customization and OEM Service

We offer custom robot cable solutions to meet unique project requirements:

• Customized Lengths and Colors

• Specific Jacket Materials (PUR, PVC, TPE)

• Multi-core and Hybrid Designs (power + signal + data)

• Pre-terminated Cables with Connectors

• Private Label and OEM Branding

Our engineering team provides full technical support, from design consultation to after-sales assistance.

11. Storage Conditions

Proper storage ensures long-term reliability and safety.

Tips:

• If stored for long periods, rotate cable reels occasionally to avoid deformation.

• Before use, allow cables to return to room temperature after storage in cold environments.

12. Technical Support and After-Sales Service

We provide comprehensive technical assistance to ensure optimal cable performance:

• Installation Guidance – Proper bending radius, routing methods, and cable chain design.

• Product Selection Support – Choosing the correct cable type based on application and environment.

• On-Site Assistance – Available for large-scale projects or OEM partners.

• After-Sales Warranty – Standard 12-month warranty from the date of shipment.

Our technical engineers are available to help you design tailored cable systems for robotics, motion control, and automation needs.

13. Why Choose Our Robot Cables

• Over 15 years of manufacturing experience in flexible cables.

• Global export capability with certifications recognized worldwide.

• Fast delivery, consistent quality, and professional OEM/ODM service.

• Proven reliability in thousands of robotic and automation applications.

14. Frequently Asked Questions (FAQ)

Q1: What’s the difference between a standard cable and a robot cable?
A robot cable is designed for dynamic motion, capable of withstanding millions of bending and torsional cycles without cracking or losing performance. Standard cables are intended for fixed installations.

Q2: Can you produce custom-length cables or special sheath colors?
Yes, we offer customization in length, color, and materials based on project requirements.

Q3: Are your cables suitable for outdoor or high-temperature environments?
Yes, with PUR or TPE sheaths, our cables resist oil, UV, and heat up to +105°C.

Q4: Do you provide technical drawings or sample cables?
Yes, technical drawings, datasheets, and free samples are available for qualified customers.