The high-flex drag chain data cable is engineered to provide reliable and high-performance data transmission in continuous-motion industrial environments. Designed for applications such as robotics, CNC machinery, automated production lines, and drag chain systems, this cable delivers stable signal integrity under repetitive bending, twisting, and torsion.
With multi-stranded copper conductors, advanced insulation, and robust shielding, the cable resists electromagnetic interference (EMI) while maintaining high flexibility. Its durable outer jacket protects against oil, abrasion, chemicals, and mechanical stress, ensuring long-term reliability in harsh industrial conditions.
Compliant with CE, RoHS, UL, and ISO standards, the High-Flex Drag Chain Data Cable is ideal for engineers, system integrators, and automation professionals who require flexible, durable, and EMI-resistant data cabling solutions.
High Flexibility: Designed to withstand millions of bending cycles in drag chains or cable carriers.
EMI/RFI Shielding: Ensures stable data transmission in electrically noisy environments.
Durable Jacket: Resistant to oil, chemicals, abrasion, and mechanical stress.
Long Service Life: Maintains performance under dynamic industrial conditions.
Wide Range of Applications: Suitable for automation systems, robotics, CNC machinery, and industrial Ethernet networks.
Certifications: CE, RoHS, UL, ISO 9001 compliant.
Customizable Options: Available in various conductor counts, insulation types, shielding options, and jacket materials.
The High-Flex Drag Chain Data Cable is composed of premium materials engineered for durability and performance:
| Component | Material | Function / Benefit |
|---|---|---|
| Conductor | Multi-stranded copper (OFC) | Provides high conductivity and flexibility; minimizes fatigue during repeated bending |
| Insulation | PE / XLPE / TPE | Ensures electrical insulation, chemical resistance, and temperature stability |
| Shielding | Foil + Braided Copper | Reduces EMI/RFI; ensures data integrity |
| Outer Jacket | PVC / PUR / LSZH | Protects against oil, abrasion, chemicals, and mechanical stress; allows flexible installation |
| Jacket Color | Black, Gray, or Custom | Easy identification and organization of cables |
| Flame Retardant | UL VW-1 / IEC 60332-1 | Ensures fire safety in industrial environments |
The cable undergoes rigorous quality inspection and testing to guarantee reliability and compliance:
| Test Type | Standard / Method | Purpose |
|---|---|---|
| Conductor Continuity | IEC 60228 | Ensures uninterrupted electrical path |
| Insulation Resistance | IEC 60502 | Verifies electrical insulation integrity |
| Flexibility Test | ISO 6722 | Confirms ability to withstand millions of bending cycles |
| Shielding Effectiveness | EN 50288-3 | Measures EMI/RFI protection |
| Flame Resistance | UL 1581 / IEC 60332-1 | Ensures safety in case of fire |
| Temperature Resistance | IEC 60811 | Confirms performance under extreme temperatures |
| Abrasion & Mechanical Stress | IEC 60811 | Verifies jacket durability in industrial environments |
A certificate of inspection is provided for every batch, ensuring consistent quality and compliance with international standards.
| Parameter | Specification |
|---|---|
| Cable Type | High-Flex Drag Chain Data Cable |
| Conductor Material | Multi-stranded copper (OFC) |
| Conductor Size | 24–28 AWG |
| Number of Cores | 2–32 cores (customizable) |
| Insulation Material | PE / XLPE / TPE |
| Shielding | Foil + Braided Copper |
| Outer Jacket Material | PVC / PUR / LSZH (oil-resistant) |
| Voltage Rating | 300–600V |
| Temperature Range | -40°C to +80°C |
| Minimum Bending Radius | 7.5 × Cable Diameter |
| Data Transmission Speed | Up to 10 Gbps |
| Certifications | CE, RoHS, UL, ISO9001 |
| Applications | Robotics, CNC Machines, Automation Systems, Industrial Ethernet |
Supports continuous motion communication between robotic arms, gantries, and automated systems, maintaining signal integrity during high-speed operations.
Provides reliable data transmission for motion controllers, servo drives, and sensors in precision machining applications.
Ensures stable communication for PLC systems, sensors, and actuators, critical in production lines, conveyor systems, and automated manufacturing.
Supports Ethernet and high-speed network systems, maintaining low-latency, high-bandwidth connectivity across industrial environments.
Engineered to withstand repeated bending and twisting, ensuring long-term performance in dynamic industrial setups.
Regular maintenance extends the service life and performance of high-flex drag chain data cables:
| Maintenance Task | Frequency | Details |
|---|---|---|
| Visual Inspection | Every 3 months | Check for cuts, abrasions, and mechanical damage |
| Connector Check | Every 6 months | Ensure secure, corrosion-free connections |
| Flexibility Test | Annually | Verify cable maintains bending performance |
| Electrical Testing | Annually | Check continuity, insulation resistance, and data transmission |
| Replacement | Every 3–5 years | Replace if insulation or shielding is damaged or signal quality declines |
Best Practices:
Avoid twisting or sharp bending during installation.
Keep cables separated from high-voltage lines to prevent interference.
Use cable trays, conduits, or drag chains to support routing.
Maintain clean and dry storage conditions to prevent jacket degradation.
Pre-Installation: Inspect cables for mechanical damage or insulation defects before powering on.
Installation: Follow the minimum bending radius guidelines; secure cables to prevent unwanted movement.
Operation: Avoid exposure to extreme chemicals or heat sources.
Post-Installation: Monitor performance periodically and perform scheduled maintenance.
Emergency: In case of cable damage, immediately replace the affected section to avoid electrical hazards.
Packaging: Use reels or coils with protective wrapping to prevent tangling or mechanical stress.
Storage: Maintain a cool, dry, UV-protected environment, away from chemicals or corrosive materials.
Transport: Secure cables to prevent rolling or crushing; avoid stacking heavy items on top.
Labeling: Include batch numbers, part numbers, and inspection certificates for traceability.
“Excellent flexibility, even after millions of bending cycles in our robotic assembly line.”
“Highly resistant to oil and abrasion; signal quality remains stable in our CNC machines.”
“Easy to install in drag chains, and EMI shielding performs perfectly.”
Warranty: 24 months for manufacturing defects.
Replacement Policy: Free replacement for verified defects.
Technical Support: 24/7 support for installation, troubleshooting, and system integration.
Customization: Options for conductor count, shielding, jacket material, and length.
The High-Flex Drag Chain Data Cable offers durable, flexible, and EMI-resistant data transmission for industrial automation, robotics, CNC machinery, and drag chain applications. With multi-stranded copper conductors, advanced shielding, and a robust outer jacket, it ensures stable signal integrity in harsh and dynamic industrial environments.
Keywords: high-flex drag chain data cable · flexible industrial Data Transmission Cable · EMI-resistant drag chain cable · continuous-motion robotic cable · industrial automation data cable
Choosing the right High-Flex Drag Chain Data Cable is essential for reliable, high-speed, and interference-free data communication in industrial automation and robotics. Combining mechanical durability, EMI shielding, and high flexibility, this cable ensures long-term performance and safety across drag chains, CNC systems, automation networks, and robotic applications.
For technical consultation, custom cable orders, or installation guidance, our engineering team provides expert support, ensuring optimal performance and reliability of your industrial data transmission systems.
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